U nedavnoj prošlosti, Prisutnost prirodnog uglja se smanjuje. Ali njegova potražnja je bila velika, dok je opskrba ograničena. Dijelom zbog smanjenih šuma i želju za očuvanjem drveća. Kao rezultat, Mašina za pravljenje drvenog ugljena danas postaje popularan. I pokretanje poslovanja briketa ugljena profitabilan je projekt u mnogim zemljama, poput Južne Afrike, Uganda, Kenija, itd.. Za ovo, 19. aprila 2024, Primili smo briketu od drvenog uglja iz Kenije. Ovaj klijent je želio napraviti briket od drvenog uglja iz piljevine. Ali nije znao koji je proces proizvodnje. Slede su detaljne informacije u ovom slučaju:
Why Is Sawdust Charcoal Briquette Making Popular in Kenya?
Kenya has long relied on traditional wood charcoal for cooking and heating, but with increasing deforestation and the rising cost of fuel, the search for alternative energy sources has become urgent. In recent years, producing charcoal briquettes from sawdust has gained popularity across the country. This eco-friendly solution not only reduces waste but also provides a sustainable source of income and energy for local communities.
Kenya’s furniture and timber industries generate large amounts of sawdust every day, most of which used to be burned or dumped. By converting this waste into charcoal briquettes, manufacturers can turn low-value residues into high-value fuel. This process helps reduce environmental pollution and promotes circular economy practices.
The Kenyan government encourages renewable energy initiatives and sustainable waste management. Projects that convert agricultural and wood waste into briquettes align with national clean energy goals and often receive support from NGOs and local authorities. This favorable policy environment makes sawdust charcoal production even more attractive to entrepreneurs.
With urban populations expanding and traditional charcoal prices increasing, demand for cheaper and cleaner fuel is growing rapidly. Sawdust charcoal briquettes burn longer, produce less smoke, and are more affordable for households, restaurants, and small industries-making them an ideal alternative in both rural and urban markets.
What Kind of Sawdust Is Used for Making Briquettes in Kenya?
Quality Requirements for Sawdust
The quality of sawdust has a direct impact on the strength, burning efficiency, and appearance of briquettes. Clean and uniform sawdust leads to higher carbonization efficiency and better compression during molding. The raw material should be free from paint, varnish, or chemical residues, as these can produce toxic gases during combustion. Finer particles are preferred because they fill molds evenly and bind more tightly under pressure. Choosing pure, uncontaminated sawdust ensures that the final briquettes are safe, odorless, and environmentally friendly.
How to Control the Moisture Content of Sawdust
Moisture control is one of the most critical factors in briquette production. The ideal moisture content of sawdust is between 8% i 12%. Ako je materijal previše mokar, the briquettes will not hold their shape and will take longer to dry after pressing. S druge strane, overly dry sawdust lacks flexibility and reduces the bonding strength between particles.
To achieve the right balance, producers often dry sawdust under the sun or use a rotary drum dryer for faster and more consistent results. During rainy seasons, storing sawdust under a covered shed and using airflow dryers helps prevent moisture absorption. Regularly checking the material’s moisture level before carbonization or briquetting ensures stable production and high-quality briquettes.
What is the Process of Making Biochar Briquette from Sawdust?
Ovaj Kenijski kupac je želio znati Proces proizvodnje BIOCHET-a sa piljevima. Općenito, Postoje 4 Koraci u proizvodnji briketa drvenog uglja za piljevinu.
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charcoal extruder in sawdust charcoal briquette making line
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sawdust briquettes horizontal carbonization machine
What is the Advantage of Making Sawdust Charcoal Briquette?
Konačno, Kupac iz Kenije pripremili se piljevina BRIKETTE DRKA ZA UGODNO VREME. Ali bio je zabrinut da dobit ne bi bila dobra kao prodaja ugljena prirodnog piljevina. Objasnili smo mu prednosti prerade briketa drveta za obradu drveta.
How Much Does a Small&Large Scale Sawdust Charcoal Briquette Plant Cost?
Kapacitet igra važnu ulogu u biljnoj briketu za brikete na ugalj. Cijena uređaja za briketu piljevine biće povećavat će se sa kapacitetom. Ovaj klijent Kenije željeli smo da mu damo plan cijena.
How Much Does It Cost to Start a Sawdust Charcoal Briquette Business in Kenya?
Starting a charcoal briquette business in Kenya is one of the most promising clean energy investments today. With abundant sawdust from furniture and wood industries, and growing demand for eco-friendly fuels, our customer is turning this waste into profit. Međutim, before launching your briquette project, it’s crucial to understand the initial investment, machine cost, and expected returns.
What Are the Main Costs of Setting Up a Sawdust Charcoal Briquette Factory?
Establishing a sawdust charcoal briquette production line involves expenses for equipment, instalacija, site preparation, labor, and electricity. The cost largely depends on your desired production capacity and automation level.
| Cost Category | Description | Estimated Cost Range |
| Installation & Commissioning | Machinery setup, test running and technician guidance | $2,000-$10,000 |
| Site Preparation | Factory building, foundation work, ventilation and layout design | $5,000-$30,000 |
| Labor Cost | Operators, technicians and management staff salaries | $2,000-$10,000/month |
| Electricity & Fuel | Power consumption for machines and heat source for drying and carbonization | $1,000-$5,000/month |
| Sirovine | Piljevina, wood shavings, rice husk or other biomass feedstock | $500-$3,000/month |
| Transportation | Shipping of equipment and raw materials | $1,000-$8,000 |
| Maintenance & Spare Parts | Replacement parts, regular machine maintenance and lubricant | $1,000-$3,000/year |
| Miscellaneous | Licenses, taxes, safety equipment, office supplies, itd | $1,000-$5,000 |
What Factors Influence the Total Investment of Sawdust Charcoal Briquette Production?
Several factors affect your total startup cost beyond the machines themselves.
Vrh 3 Carbonization Machines for Sawdust Charcoal Briquettes Making
Nakon rasprave o procesu, Kenijski kupac je želio znati koja je peć za karbonizaciju najprikladnija za proizvodnju drvenog uglja za piljevinu.
Podizanje mašine za karbonizaciju
The Podizanje karbonizacijske peći uključuje električnu dizalicu. Sa električnom dizalicom, Može lako podići unutrašnji tenk, koji štede troškove rada. A svaka peć je opremljena sa 3 unutrašnji tenkovi. Njegov je vrijeme karboniziranja 8-12 sati za osiguranje dobre kvalitete ugljena. Nakon jednog rezervoara materijala završava karbonizaciju, možete ga podići pored dizalica, a zatim stavite još jedan rezervoar materijala za napad.
Horizontalna peć za karbonizaciju
Vodoravna mašina za karbonizaciju Usvaja horizontalni dizajn za smanjenje visine stroja. Dakle, pogodnije je za utovar sirovina. I uključuje i sistem recikliranja dima. Dim proizveden u procesu karbonizacije ulazi u pročišćivač, a zatim se zapali za grijanje peći. Šta više, proizvodi ugljen batch, Vrijeme karboniziranja 8-10 sati, Vrijeme hlađenja vode 2-3 sati, vazdušno hlađenje 6-8 sati.
Kontinuirana oprema od karbonizacije
Kontinuirana peć za karbonizaciju Pogodan je za nakupljanje materijala biomase koji su u malim komadima. Kada koristite ovu mašinu za proizvodnju drvenog uglja, Predlažemo veličinu materijala koji nisu veći od 50 mm. Iako rotaciona peć za karbonizaciju ima funkciju sušenja, Ne predlažemo direktno karboniziranje vlažnih materijala, To će uticati na efikasnost karbonizacije i kvalitetu drvenog uglja. Dakle, bolje je da provjerite je li vlaga materijala manja od 30%.
Testing Report of Sawdust Biochar Briquette Made from Charcoal Molding Machine
Ovdje odabiremo lokalnu kinesku piljevinu za testiranje kvalitete briketa drveta piljevine. Izvještaj ukazuje da je kalorijska vrijednost briketa drvenog drvenog drveta proizvedena od strane našeg briketa za brikete pile 6000 kcal / kg, otprilike udvostručujući tu sirovu piljevinu (obično 3000-4500 kcal / kg). Ovo izvanredne performanse čini briketu drvenog uglja za piljevinu pouzdan i efikasan izvor energije s dobrim ekonomskim prednostima. Stoga, Iskreno preporučujemo da kupca razmotri ovaj projekat.
|
Ljubazan |
Piljevina |
|---|---|
| Ukupna vlaga MT% |
6.84 |
| Analitička voda MAD% |
4.51 |
| Suhi osnov pepeo ad% |
5.871 |
| Volatilne materije na suhom osnovi VD% |
20.8 |
| Fiksni karbon FCAD% |
68.91 |
| Sadržaj sumpora na suvoj osnovi St.d% |
0.08 |
| Nova nacionalna standardna kalorimetar suha osnova visoke kalorijske vrijednosti Kcal / kg |
6454 |
| Nova nacionalna metoda kalorimetra prima bazu niske kalorijske vrijednosti kcal / kg |
6088 |
Zabilježiti: Različite vrste, vlaga, Veličine sirovina, i tehnički parametri imat će utjecaj na rezultate ugljikovanja biomase.
Feasibility and ROI of Investment in Sawdust Charcoal Briquette Project
Nekoliko ključnih faktora doprinosi obećavajućim profitnim izgledima za ulaganje u projekt proizvodnje drvenog uglja. Sada, Ulaznajmo u ovu investiciju za Kenija kupca.
Gore navedeni su detalji o tome kako napraviti briket od drvenog uglja iz piljevine u Keniji. Pored toga, Možemo vam ponuditi i druge Proizvodne linije za briketu drvenog uglja. Poput 3 T / h piljevina za briketu drvenog drveta, BBQ BIOCHAR BRIKETTE PLANICA i Biljka briketa od bambusovog drvenog uglja, itd.
