In the recent past, the presence of natural charcoal is diminishing. But its demand has been high while the supply is limited. Partly because of diminished forests and the desire to conserve the trees. As a result, బొగ్గు బ్రికెట్ మెషీన్ is becoming popular today. And starting a charcoal briquette business has been profitable project in many countries, like South Africa, Uganda, కెన్యా, etc.లు. దీని కోసం, on 19th April 2024, we received a charcoal briquette making customer from Kenya. This client wanted to make charcoal briquette from sawdust. But he didn’t know what the production process is. The following are the detailed information in this case:
Why Is Sawdust Charcoal Briquette Making Popular in Kenya?
Kenya has long relied on traditional wood charcoal for cooking and heating, but with increasing deforestation and the rising cost of fuel, the search for alternative energy sources has become urgent. In recent years, producing charcoal briquettes from sawdust has gained popularity across the country. This eco-friendly solution not only reduces waste but also provides a sustainable source of income and energy for local communities.
Kenya’s furniture and timber industries generate large amounts of sawdust every day, most of which used to be burned or dumped. By converting this waste into charcoal briquettes, manufacturers can turn low-value residues into high-value fuel. This process helps reduce environmental pollution and promotes circular economy practices.
The Kenyan government encourages renewable energy initiatives and sustainable waste management. Projects that convert agricultural and wood waste into briquettes align with national clean energy goals and often receive support from NGOs and local authorities. This favorable policy environment makes sawdust charcoal production even more attractive to entrepreneurs.
With urban populations expanding and traditional charcoal prices increasing, demand for cheaper and cleaner fuel is growing rapidly. Sawdust charcoal briquettes burn longer, produce less smoke, and are more affordable for households, restaurants, and small industries-making them an ideal alternative in both rural and urban markets.
What Kind of Sawdust Is Used for Making Briquettes in Kenya?
Quality Requirements for Sawdust
The quality of sawdust has a direct impact on the strength, burning efficiency, and appearance of briquettes. Clean and uniform sawdust leads to higher carbonization efficiency and better compression during molding. The raw material should be free from paint, varnish, or chemical residues, as these can produce toxic gases during combustion. Finer particles are preferred because they fill molds evenly and bind more tightly under pressure. Choosing pure, uncontaminated sawdust ensures that the final briquettes are safe, odorless, and environmentally friendly.
How to Control the Moisture Content of Sawdust
Moisture control is one of the most critical factors in briquette production. The ideal moisture content of sawdust is between 8% మరియు 12%. If the material is too wet, the briquettes will not hold their shape and will take longer to dry after pressing. On the other hand, overly dry sawdust lacks flexibility and reduces the bonding strength between particles.
To achieve the right balance, producers often dry sawdust under the sun or use a rotary drum dryer for faster and more consistent results. During rainy seasons, storing sawdust under a covered shed and using airflow dryers helps prevent moisture absorption. Regularly checking the material’s moisture level before carbonization or briquetting ensures stable production and high-quality briquettes.
What is the Process of Making Biochar Briquette from Sawdust?
This Kenyans customer wanted to know the process of producing sawdust biochar briquette. సాధారణంగా, ఉన్నాయి 4 steps in the production of sawdust charcoal briquette.
sawdust hammer mill for sale
charcoal extruder in sawdust charcoal briquette making line
sawdust briquettes hanging carbonization machine
sawdust briquettes horizontal carbonization machine
What is the Advantage of Making Sawdust Charcoal Briquette?
చివరగా, customer from Kenya prepared to make సాడస్ట్ charcoal briquette for a lone time. But he was worried that the profit would not be as good as selling natural sawdust charcoal. We explained to him the advantages of processing sawdust charcoal briquette.
How Much Does a Small&Large Scale Sawdust Charcoal Briquette Plant Cost?
The capacity plays an important role in sawdust charcoal briquette plant cost. The price of sawdust biochar briquette machines will increase with the capacity. This Kenya customer wanted us to give him a price plan.
How Much Does It Cost to Start a Sawdust Charcoal Briquette Business in Kenya?
Starting a charcoal briquette business in Kenya is one of the most promising clean energy investments today. With abundant sawdust from furniture and wood industries, and growing demand for eco-friendly fuels, our customer is turning this waste into profit. అయితే, before launching your briquette project, it’s crucial to understand the initial investment, machine cost, and expected returns.
What Are the Main Costs of Setting Up a Sawdust Charcoal Briquette Factory?
Establishing a sawdust charcoal briquette production line involves expenses for equipment, సంస్థాపన, site preparation, labor, and electricity. The cost largely depends on your desired production capacity and automation level.
| Cost Category | Description | Estimated Cost Range |
| Installation & Commissioning | Machinery setup, test running and technician guidance | $2,000-$10,000 |
| Site Preparation | Factory building, foundation work, ventilation and layout design | $5,000-$30,000 |
| Labor Cost | Operators, technicians and management staff salaries | $2,000-$10,000/month |
| Electricity & Fuel | Power consumption for machines and heat source for drying and carbonization | $1,000-$5,000/month |
| ముడి పదార్థాలు | Sawdust, చెక్క షేవింగ్స్, rice husk or other biomass feedstock | $500-$3,000/month |
| Transportation | Shipping of equipment and raw materials | $1,000-$8,000 |
| Maintenance & Spare Parts | Replacement parts, regular machine maintenance and lubricant | $1,000-$3,000/year |
| Miscellaneous | Licenses, taxes, safety equipment, office supplies, మొదలైనవి | $1,000-$5,000 |
What Factors Influence the Total Investment of Sawdust Charcoal Briquette Production?
Several factors affect your total startup cost beyond the machines themselves.
టాప్ 3 Carbonization Machines for Sawdust Charcoal Briquettes Making
After discussing the process, the Kenyan customer wanted to know which carbonization furnace is the most suitable for producing sawdust charcoal.
కార్బోనైజేషన్ యంత్రాన్ని ఎగురవేయడం
ది hoisting carbonization furnace includes an electric hoist. With the electric hoist, it can lift the inner tank easily, which save labor cost. And each furnace is equipped with 3 inner tanks. Its carbonizing time is 8-12 hours to ensure the good quality of charcoal. After one tank of materials finishes carbonization, you can lift out it by the hoist and then put another tank of materials for charring.
Horizontal carbonization furnace
Horizontal carbonization machine adopts a horizontal design to reduce machine height. So it is more convenient for loading raw materials. And it also includes a smoke recycle system. Smoke generated in the carbonizing process enters the purifier and then be ignited for heating the furnace. ఇంకా ఏమిటి, it produces charcoal by batch, carbonizing time 8-10 గంటలు, water cooling time 2-3 గంటలు, air cooling 6-8 గంటలు.
Continuous carbonization equipment
నిరంతర కార్బొనైజేషన్ కొలిమి is suitable for charring the biomass materials which are in small pieces. When you use this machine for producing charcoal, we suggest the size of materials not bigger than 50mm. Though the carbonization rotary kiln has the function of drying, తడి పదార్థాలను నేరుగా కార్బోనైజ్ చేయమని మేము సూచించము, ఇది కార్బోనైజింగ్ సామర్థ్యం మరియు బొగ్గు నాణ్యతను ప్రభావితం చేస్తుంది. కాబట్టి పదార్థాల తేమ తక్కువగా ఉండేలా చూసుకోవడం మంచిది 30%.
Testing Report of Sawdust Biochar Briquette Made from Charcoal Molding Machine
Here we select local Chinese sawdust to test the quality of sawdust charcoal briquette. The report indicates that the calorific value of the sawdust charcoal briquette produced by our sawdust charcoal briquette machine has exceeded 6000 kcal/kg, approximately doubling that of raw sawdust (typically 3000-4500 kcal/kg). This outstanding performance makes sawdust charcoal briquette a reliable and efficient energy source with good economic benefits. అందువల్ల, we sincerely recommend that customer consider this project.
|
Kind |
Sawdust |
|---|---|
| Total Moisture Mt% |
6.84 |
| Analytical Water Mad% |
4.51 |
| Dry Basis Ash Ad% |
5.871 |
| Volatile Matter on Dry Basis Vd% |
20.8 |
| Fixed Carbon Fcad% |
68.91 |
| Sulfur Content on Dry Basis St.d% |
0.08 |
| New national standard calorimeter dry basis high calorific value kcal/kg |
6454 |
| The new national standard calorimeter method receives the base low calorific value kcal/kg |
6088 |
Note: Different types, తేమ, sizes of raw materials, and technical parameters will have an impact on the biomass carbonization results.
Feasibility and ROI of Investment in Sawdust Charcoal Briquette Project
Several key factors contribute to the promising profit prospects of investing in a sawdust charcoal production project. Now, let’s delve into this investment for Kenya customer.
The above are details about how to make charcoal briquette from sawdust in Kenya. అంతేకాకుండా, we can also offer you other charcoal briquette production lines. వంటివి 3 t/h sawdust charcoal briquette machine, BBQ biochar briquette making plant మరియు వెదురు బొగ్గు బ్రికెట్ మొక్క, మొదలైనవి.
