charcoal extruder equipment patent certificate

Charcoal Extruder Machine

Capacity: 1-10 t/h
Molding specification: 20-80
Number of spiral blades: 4
Speed of mainshaft: 35-60 r/min
Warranty: 12 months

Charcoal extruder machine is a kind of briquette machine through using the screw structure to make rod shape briquette. And the most common use of this machine is for charcoal briquetting. So there are two methods. The one is molding first and then carbonization. The other one is that directly get rod shape briquettes (charcoal as materials). In addition, if you want to start continuous charcoal briquettes production, we can also meet your requirements.

What materials are suitable for charcoal extruder processing?

When you want to make briquettes from biochar extruder machine, you need to concern about the choice of materials. Such as type, size and moisture, etc. The following are the details:

Types of materials

Besides charcoal, this extruding machine can also produce briquettes from coke, sludge, olive pomace, sawdust and wood waste, etc. Different raw materials correspond to different briquettes production processes. So the selection of material is very important.

Moisture

Requirements of materials

If you want to make high quality briquettes, materials need to get a certain requirements. For this, the size of materials is usually less than 3-5 mm. And 10-14 % is best moisture for briquette making on charcoal briquette extruder. Of course, you can make the briquette with other moisture, but there are disadvantages. With low moisture, the friction will be bigger which makes the briquette output slower. Then if the briquette with high moisture, it will be softer and takes more time to dry.

Content 10%

What is the working principle of charcoal extruder machine?

The charcoal extruder machine adopts the principle of screw extrusion to compress the charcoal powder into shaped briquettes. After pouring the charcoal powder into the feeding hopper, it is propelled forward to the discharging hole of the briquette machine by the screw. Then from the screw chamber to the mold, space is becoming smaller. Under tremendous pressure, charcoal passes through the mold and finally forms certain shapes.

Content 20%

Top 2 briquettes production methods in charcoal extruder for your choice

There are two briquettes production methods for your choice. The one is molding first and then carbonization. The other one is that directly get rod shape briquettes, which use charcoal as materials. The detailed information is as follows:

Molding first and then carbonization

When you use sawdust, wood waste and biomass, etc as materials, processing them is the first step. What machines do you need at this time? Batching machine, crusher and mixing equipment. After disposing of these materials, you can use char-molder to get rod shape briquettes. Then if you want to produce charcoal sticks, carbonization furnace is necessary. You can make some biochar sticks from this machine.

Directly get rod shape briquettes

Besides the above briquettes production, this production method is simple. If your material is charcoal powder, you can directly use charcoal extruder machine to make rod shape briquettes. And if your material is charcoal which do not be processed, you need to dispose of charcoal firstly. The processing procedure is the same as the above introduction.

Content 30%

Which type of biochar extruder machine is suitable for your briquettes making?

It is common that different customers have different needs and requirements in production. As a professional and considerate supplier, we design various types of charcoal extruders for you. Whether you have a small, medium or large scale production line, whether you want to produce charcoal briquettes or other briquettes, they can meet your needs. Among them, YS-140 is the one with the smallest output, about 1-2 tons/h. It is an idea choice for you, if you want to start a small scale briquettes making. The largest output one is YS-210, about 3-4 tons/h, it is suitable for the medium scale charcoal briquettes production line. If you need larger scale production, you can use YS-400 biochar extruder machine to make briquettes. Its capacity can get 6-10 t/h.

Model	YS-140	YS-180	YS-210	YS-300	YS-400
Capacity	1-2 t/h	2-3 t/h	3-4 t/h	3-5 t/h	6-10 t/h
Molding Specification	20-40	20-60	20-80	20-80	20-80
Speed of Mainshaft	46-60 r/min	39-60 r/min	35-60 r/min	35-60 r/min	35-60 r/min
Number of Spiral Blades	4	4	4	4	4
Electrical Machinery	Y160m-4 11kw Y160l-4 15kw	Y180m-4 18.5kw Y180l-4 22kw	Y200l-4 30kw Y225g-4 37kw	Y225g-4 37kw Y225m-4 45kw	Y315m-4 160kw
Reduction Dive	ZQ350	ZQ400	ZQ500	ZQ650-750	ZQ850

Content 40%

What other machines you need to make high quality biochar briquettes?

Besides charcoal extruder machine, there are some other machines can help you produce high quality rod shape biochar briquettes. (The following equipment is only configured around the charcoal extruder.)

Automatic cutter machine
Conveyor belt

automatic cutter machine with charcoal extruder equipment

In order to meet customer’s requirements about the length of charcoal briquettes, we usually equip charcoal extruder with an automatic cutter. It can cut the briquettes automatically to the same length. This small device increases production efficiency a lot and improves the appearance of the biochar briquettes.

conveyor with rod charcoal briquette making machine

In addition to transporting materials, the conveyor belt also helps shape the charcoal sticks after producing. Because the biochar rods that have just been produced are very hot and soft overall. If you directly connect the packaging bag after making charcoal sticks, it will damage the integrity of the biochar sticks. For this, the function of the conveyor belt is to allow the newly produced biochar rods to be cooled and solidified using natural wind during transportation. This way you can greatly improve the quality of your final product.

Content 50%

How to realize the continuous production of charcoal briquettes from biochar extruder?

As mentioned above, we provide the relevant introduction of the charcoal extrusion press as a stand-alone production. Then can it produce charcoal briquettes continuously? Of course. You can buy charcoal extruder machine and combing it with batching machine, crusher, mixer, carbonization furnace and packaging equipment. They will create a charcoal extruder briquettes production line, which ensures that you can deliver quality biochar briquettes to your customers continuously.

Content 60%

How about the final product made by the biochar extruder?

Through using different shapes molds, we can produce a variety of shapes of briquettes. And the die mold is easy to change and with long service life. So you can use just one machine to manufacture different briquette to meet your customers’ need.

Size: Common size for briquette are from diameter 20 mm to 80 mm.
Shape (Rod cross-sectional): Triangle, round, square, rectangle, plum blossom, etc.

Content 70%

What is the cost of charcoal brisket extruder machine plant?

The price usually plays as important role in charcoal brisket extruder machine plant selection. Then in terms of cost, our biochar extruding line can be divided into three parts:

$75,000-$170,000 charcoal brisket extruding line

If your budget for charcoal brisket making is $75,000-$170,000, YS-180 charcoal extruder machine is the optimum option for you. And combing it with batching machine, crusher, mixer, hoisting carbonization machine and belt conveyor, you can setup a charcoal brisket extruding line with a low investment.

$170,000-$217,000 biochar extruding plant

But provided you have prepared $170,000-$217,000 for making biochar brisket, we recommend you buy YS-300 biochar extruder. It can make 3-5 t/h charcoal briquette, which is suitable for medium scale biochar briquette production.

$217,000-$400,000 rod making line

For those who plan to invest $217,000-$400,000 in charcoal briquette machine, you can choose 5-10 t/h rod making line. It is the best choice to process a large amount of biochar briquette in a short time.

Content 80%

What are the different cutting method in charcoal extruder machine?

Pneumatic cutting device

This kind of pneumatic cutting machine is generally equipped at the exit of the charcoal briquette machine and equipped with an induction device. When the charcoal rod reaches a certain length, it will automatically cut.

Cubic charcoal cutting machine

This cubic cutting device is used to cut cubic charcoal briquette. The cut charcoal rods pass through this machine to become charcoal blocks of uniform shape and size.

CNC cutting device

This is our latest charcoal cutting machine. And it adopts an intelligent control system, which can adjust freely the cutting length of charcoal rods and be used to cut charcoal rods of various shapes.

Content 90%

Why do you choose extrusion briquette maker rather than roller briquette press machine?

Extrusion briquette maker and roller briquette press machine are the most popular briquette machine in industry charcoal briquette making. So when should you choose the briquette extruder on building a big plant making charcoal briquette? The advantages of briquette extruder are as follow:

High density and strength (strength is for the fresh briquette)

Extrusion briquette maker is a kind of screw briquette machine makes high pressure than the roller briquette machine, the common pressure of briquette extruder is 35 MPa, but on roller briquette machine, the pressure only have 20-30 MPa. And another reason for this advantage is material briquetting time. The material will stay much longer in briquette extruder (the output speed for briquette normally is 20-40 mm/s ) by which makes the briquette compacter.

The low proportion of binder requirement

It’s also a benefit from the higher pressure. We will need less binder on briquetting. For example, when we briquette charcoal with humic acid sodium as the binder, we usually need to add 5% as the binder on roller briquette plant. But we only need 1.5% – 3% on the briquette extruder plant.

Low moisture after briquette

As the high pressure and friction between the raw material and the machine, there comes lots of heat on briquette process. And the temperature makes the briquette moisture down with 2-3 percents after briquetting.

Content 100%