Charcoal extruder machine is a kind of briquette machine through using the screw structure to make rod shape briquette. And the most common use of this machine is for charcoal briquetting. So there are two methods. The one is molding first and then carbonization. The other one is that directly get rod shape briquettes (charcoal as materials). In addition, if you want to start continuous charcoal briquettes production, we can also meet your requirements.
What materials are suitable for charcoal extruder processing?
When you want to make briquettes from biochar extruder machine, you need to concern about the choice of materials. Such as type, size and moisture, etc. The following are the details:
Types of materials
Besides charcoal, this extruding machine can also produce briquettes from coke, sludge, olive pomace, sawdust and wood waste, etc. Different raw materials correspond to different briquettes production processes. So the selection of material is very important.
Requirements of materials
If you want to make high quality briquettes, materials need to get a certain requirements. For this, the size of materials is usually less than 3-5 mm. And 10-14 % is best moisture for briquette making on charcoal briquette extruder. Of course, you can make the briquette with other moisture, but there are disadvantages. With low moisture, the friction will be bigger which makes the briquette output slower. Then if the briquette with high moisture, it will be softer and takes more time to dry.
What is the working principle of charcoal extruder machine?
Top 2 briquettes production methods in charcoal extruder for your choice
There are two briquettes production methods for your choice. The one is molding first and then carbonization. The other one is that directly get rod shape briquettes, which use charcoal as materials. The detailed information is as follows:
Which type of biochar extruder machine is suitable for your briquettes making?
It is common that different customers have different needs and requirements in production. As a professional and considerate supplier, we design various types of charcoal extruders for you. Whether you have a small, medium or large scale production line, whether you want to produce charcoal briquettes or other briquettes, they can meet your needs. Among them, YS-140 is the one with the smallest output, about 1-2 tons/h. It is an idea choice for you, if you want to start a small scale briquettes making. The largest output one is YS-210, about 3-4 tons/h, it is suitable for the medium scale charcoal briquettes production line. If you need larger scale production, you can use YS-400 biochar extruder machine to make briquettes. Its capacity can get 6-10 t/h.
| Model | YS-140 | YS-180 | YS-210 | YS-300 | YS-400 |
|---|---|---|---|---|---|
| Capacity | 1-2 t/h | 2-3 t/h | 3-4 t/h | 3-5 t/h | 6-10 t/h |
| Molding Specification | 20-40 | 20-60 | 20-80 | 20-80 | 20-80 |
| Speed of Mainshaft | 46-60 r/min | 39-60 r/min | 35-60 r/min | 35-60 r/min | 35-60 r/min |
| Number of Spiral Blades | 4 | 4 | 4 | 4 | 4 |
| Electrical Machinery | Y160m-4 11kw
Y160l-4 15kw |
Y180m-4 18.5kw
Y180l-4 22kw |
Y200l-4 30kw
Y225g-4 37kw |
Y225g-4 37kw
Y225m-4 45kw |
Y315m-4 160kw |
| Reduction Dive | ZQ350 | ZQ400 | ZQ500 | ZQ650-750 | ZQ850 |
What other machines you need to make high quality biochar briquettes?
Besides charcoal extruder machine, there are some other machines can help you produce high quality rod shape biochar briquettes. (The following equipment is only configured around the charcoal extruder.)
automatic cutter machine with charcoal extruder equipment
In order to meet customer’s requirements about the length of charcoal briquettes, we usually equip charcoal extruder with an automatic cutter. It can cut the briquettes automatically to the same length. This small device increases production efficiency a lot and improves the appearance of the biochar briquettes.
conveyor with rod charcoal briquette making machine
In addition to transporting materials, the conveyor belt also helps shape the charcoal sticks after producing. Because the biochar rods that have just been produced are very hot and soft overall. If you directly connect the packaging bag after making charcoal sticks, it will damage the integrity of the biochar sticks. For this, the function of the conveyor belt is to allow the newly produced biochar rods to be cooled and solidified using natural wind during transportation. This way you can greatly improve the quality of your final product.
How to realize the continuous production of charcoal briquettes from biochar extruder?
As mentioned above, we provide the relevant introduction of the charcoal extrusion press as a stand-alone production. Then can it produce charcoal briquettes continuously? Of course. You can buy charcoal extruder machine and combing it with batching machine, crusher, mixer, carbonization furnace and packaging equipment. They will create a charcoal extruder briquettes production line, which ensures that you can deliver quality biochar briquettes to your customers continuously.
How about the final product made by the biochar extruder?
Through using different shapes molds, we can produce a variety of shapes of briquettes. And the die mold is easy to change and with long service life. So you can use just one machine to manufacture different briquette to meet your customers’ need.
