Hoisting Carbonization Furnace

  • Capacity: 1-1.5 t/h

  • Equipment material: carbon steel

  • Raw material size: within 30cm

  • Carbonization method: dry distillation carbonization

  • Warranty: 12 months

The hoist carbonization furnace adopts a hoisting combination structure and advanced hot air carbonization technology, which greatly improves the carbonization rate. So it is the ideal equipment for large and medium scale charcoal enterprises to produce charcoal.

Raw materials for carbonizing with vertical carbonization furnace

The hoisting charcoal furnace is suitable for large pieces of material, such as logs, wood chunks, wooden furniture trimmings, biomass briquettes, coconut shells, twigs, etc. So it is ideal for customers who want to obtain large pieces of charcoal. (If your raw material is less than 3cm, you can choose our continuous carbonization furnace.)

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What is the design of hoisting carbonization furnace?

When you want to select a suitable carbonization furnace, the design of this machine is important. So the structure of the hoisting carbonization furnace mainly includes four parts: hoisting device, inner furnace, outer furnace, and gas circulation pipeline.

The outer furnace of the hoisting carbonization furnace is mainly composed of thicker steel plates and refractory bricks. And the surface of the outer furnace is made of steel plate in a barrel shape. Furthermore, the gaps of the refractory bricks are generally filled with special refractory glue. In addition, the bottom of the outer furnace of the carbonization furnace is a combustion chamber, which is composed of coiled tubes with air holes.

The inner furnace of the vertical carbonization furnace is a liner that can be loaded and unloaded and is made of steel plate. And it is used to hold the raw materials for carbonizing, such as tree branches, sawdust briquettes, etc. Usually, a carbonization furnace configures with three standard inner tanks, which can be used alternately during work.

In addition to adding materials directly into the inner furnace, we can also use the loading box to assist with the filling. In practical applications, this loading box is often used to carbonize sawdust briquettes with regular shapes.

When you use a hoisting carbonization furnace, it is often necessary to equip a lift crane that can automatically lift the inner furnace, which can not only improve production efficiency but also save labor. So this lifting device can be controlled by remote control to load and unload the inner furnace.

The flue gas purification system is an optional device for the hoist charcoal furnace, which is used to filter the exhaust gas generated in the carbonization process and to recycle the combustible gas. And our flue gas purification devices are mainly divided into conventional flue gas filters and electrostatic flue gas purification devices.

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How does vertical carbonization furnace work to carbonize materials?

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4 features of vertical carbonization furnace in YS

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How to realize the continuous production of charcoal with hoisting carbonizer?

hoisting carbonization plant

As mentioned above, a hoisting carbonization machine is suitable for small scale charcoal  briquette making. Then can it produce biochar briquette in a large scale or continuously? Of course. You can buy multiple hoisting carbonization furnaces and combing them with crusher, mixer, briquette making machine and packaging equipment. They will create a charcoal briquette making line, which ensures that you can deliver quality charcoal to your customers continuously.

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How to setup a hoisting carbonization plant?

If you want to setup a hoisting carbonization plant, buying hoisting carbonization furnace only is not enough. It is necessary to choose other charcoal processing machines to establish a professional charcoal briquette production line. In this process, cost and factory area are two items you must pay attention to. So to establish a hoisting carbonization plant, you need to do the following things.

What equipment is needed in a hoisting carbonization line?

When you plan to create a charcoal briquette production line, besides hoisting carbonization machine, you also need to buy batching machine, crusher, mixer, briquette machine and belt conveyor. When your material or the final product have more moisture, you may also need to purchase dryer.

biochar ball press making line
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Hoisting carbonization line price

How much does a hoisting carbonization plant setup cost?

Cost also plays an important role in hoisting carbonization plant setup. It contains the costs of equipment, workshop building, energy consumption, worker employment, etc. Then because our hoisting carbonization system has characteristics of low energy consumption and high automation. And as a source factory of char-molder equipment, Sunrise can provide you with equipment at a favourable price. You can setup the hoisting carbonization plant at a low cost.

What is the area occupation of a hoisting carbonization system?

The area occupation also will vary according to the capacity and configuration. Generally, a 1 t/h hoisting carbonization line needs an area of 150-250㎡. And you need to prepare a 200-300㎡ site for a 1.5 t/h hoisting carbonization system installation.

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Hoisting carbonization plant
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How to further process charcoal after hoisting carbonization?

If you want to make high quality charcoal briquette, there are also many other machines you can use to further process charcoal after carbonization. For example:

Wheel grinding mixer consists of a pair of rollers and a pair of shoveling plates. You can use this machine to produce charcoal powder. Then when this machine processing, you can also add some binders and water.

Because the charcoal briquette forming has very strict requirements on the quality of the binder and the structure of the mixing machine. Therefore, charcoal molding production line is mainly equipped with a double-shaft mixer. So you just need to know how much binder is needed for a ton of charcoal and you can add it quantitatively. This mixer can completely ensure the uniform mixing of charcoal powder and binder.

There are types of char-molders for your choice. Such as charcoal extruder machine, hookah press equipment, biochar ball press machine and rotary tablet press. So you can select a suitable one according to your requirements.

What we recommend for you is the mesh belt dryer. Its S-type multi-layer mesh belt conveyor chain transmission structure. And it can not only reduce the space occupied by the equipment but also improve the utilization rate of heat energy. Moreover, it adopts a chain plate-type transmission structure, which will not deform in a high-humidity drying environment. This design not only avoids the impact of materials. And the quality of the coal after drying is particularly good.

The charcoal briquette production line can be packed by a charcoal filling sealing machine. The common packaging specifications on the market are 5kg, 10kg, 15kg, and 50kg. Since it is a CNC system, the weight of the package is adjustable. As a leading manufacturer, we can provide customers with professional packaging machine.

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